Grafotronic DCL2

100% modular converting line. The DCL2 is a future safe converting line. You can add a new module in 8 hours any time in the future. The machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance and to cut downtime to a minimum.

Unwind module:
Unwind 800 mm / 1000 mm with active brake system
Web-guide with line guide sensor
Reel lift for heavy rolls
Corona system
Web cleaner
Web de-curler. Automated

Flexo print modules:
Flexo printing module rotary with UV / IR Dryer
Re-register drive for over printing / in setting
Chill roller for film/heat sensitive materials
Lamination systems

Die cutting modules:
Rotary die cutting with servo register systems
Q-LOAD Quick change front load die head system
Contact matrix waste rewind (snowball type) incl. back score unit
K+B Gapmaster with pressure control and oiling system
Adaptation of Standard die head to accept other tooling libraries
Servo driven Sheeter with conveyor table

Slitting systems:
Shear cut slitting system
The revolutionary SCI-FI KNIVES automatic knife positioning system.
Set up time: 1,5 sec / knife. Min slitting width: 15 mm
Razor Blade slitting station
Crush cut station
Auto set or manual under/back scorer

Rewind modules:
Servo driven rewind module for rolls up to 2 x 600 mm
Semi-automatic turret rewinder with AUTOCUT automatic web cutting
Non-stop buffer module incl. additional ultrasonic web guide
Servo Driven Fully Automatic Turret Module. For rolls up to 4×350 mm

Rewind shafts:
With the new Q-SHAFT you turn 1 handle 180 degrees
Q-SHAFT is quick, easy and hassle free

Technical specificationS
Web widths: 350 mm / 450 mm / 550 mm
Max. speed rotary: 250 m/min
Max. speed rotary in register: 200 m/min
Drive system: Servo
Unwind diameter: 800 mm / 1000 mm
Rewind diameter: 600 mm

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